Petrochemical Site Infrastructure Projects in Saudi Arabia
Mokamela Prefab, a division of Mokamela International LLC, plans, engineers, fabricates, and installs specialized petrochemical site infrastructure projects for oil, gas, and chemical processing facilities across the Kingdom of Saudi Arabia.
From blast-resistant control rooms and blast-rated field modules in Jubail Industrial City and Yanbu to high-security temporary construction facilities (TCFs) in Ras Tanura and Jafurah, our heavy-duty site infrastructure solutions provide maximum blast wave protection, positive-pressure air filtration, and continuous life-safety compliance.
All blast-resistant field cabins, satellite control centers, and site support facilities are engineered in strict accordance with Saudi Aramco Engineering Standards (SAES), SABIC Global Engineering Standards (SES), API Recommended Practice 752/753, and the Saudi Building Code (SBC).
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Specialty Petrochemical Infrastructure Capabilities
1. Blast-Resistant Field Cabins & Satellite Control Rooms
- Heavy Structural Blast Enclosures: Reinforced steel-frame structures engineered for blast overpressure resistance ranging from 0.5 bar to 1.5 bar (up to 10+ psi), featuring blast-rated doors and laminated blast-resistant vision panels.
- Applications: Refinery-zone satellite instrument houses, remote field office units, operator shelters, and hazardous area operator desks.
2. Turnkey Temporary Construction Facilities (TCF)
- High-Security Petrochemical Site Camps: Fully compliant off-site TCF clusters equipped with perimeter security, access control gates, administrative complexes, and central dining facilities.
- Applications: Contractor mobilization for refinery turnarounds, plant expansion projects, and Greenfield petrochemical developments.
3. Positive-Pressure Air Handling & Hazardous Gas Protection
- Industrial Safety HVAC Systems: High-efficiency air intake units equipped with automated gas detection shut-off dampers, chemical vapor filters, and continuous positive pressurization systems.
- Applications: H₂S hazardous zone operator quarters, analyzer shelters, and plant utility substations.
Featured Real-Time Petrochemical Projects Across KSA
1. Blast-Resistant Satellite Control Complex | Jubail Industrial City
- Location: Jubail 2 Petrochemical Complex
- Scope: Design, fabrication, and installation of a 600 m² multi-module blast-resistant field office and control hub.
- Engineering Highlights: Structural framework engineered to withstand a peak blast overpressure of 8 psi with a 100 ms duration in accordance with API RP 752 standards. Outfitted with Class 1 Div 2 explosion-proof electrical systems and automated H₂S/combustible gas isolation dampers.
- Related Solutions: Delivered alongside specialized mechanical steel fabrication and site MEP works.
2. Integrated TCF & Contractor Mobilization Camp | Jafurah Unconventional Gas Field
- Location: Eastern Province (Jafurah Basin)
- Scope: Fast-track setup of a 1,500-man worker accommodation camp, medical clinic, and engineering office complex.
- Engineering Highlights: Heavy-duty insulated wall paneling providing extreme thermal resistance in remote desert conditions. Designed for rapid disassembly and relocation following project turnaround phases.
- Related Solutions: Integrated with heavy equipment transport logistics and temporary construction facilities.
3. Hazardous Zone Field Shelter Units | Yanbu Industrial Grid
- Location: Western Province (Yanbu Refinery Zone)
- Scope: Supply of 18 blast-rated steel operator cabins and instrument testing shelters.
- Engineering Highlights: Treated with marine-grade 3-coat epoxy-polyurethane coatings tested for ISO 12944 C5 Industrial Marine environments. Fitted with fire-rated doors (UL 3-Hour) and positive-pressure cleanroom HVAC filtration.
- Related Solutions: Supported by modified container units and custom modular site structures.
Steel structure in Saudia Arabia | Prefabricated Construction Steel Structure for Warehousing
Technical Specifications & Safety Standards
Turnkey EPC Project Execution Process
Our engineering and installation protocols meet the rigid safety thresholds demanded by major energy operators:
3D structural modeling and computational fluid dynamics (CFD) simulations to verify blast wall resistance and structural integrity.
High-precision robotic welding, blast-panel assembly, and explosion-proof electrical pre-wiring inside certified production yards.
Ultrasonic weld testing, blast door seal testing, pressure differential checks, and third-party inspection sign-off.
Heavy-crane placement on concrete foundations, explosion-proof utility tie-ins, and final commission verification by certified safety engineers.
Supporting Energy Sector Advancement Under Saudi Vision 2030
Mokamela Prefab, a division of Mokamela International LLC, advances the Kingdom’s industrial growth and energy sector objectives under Saudi Vision 2030:
- Protecting Energy Human Capital: Supplying life-saving blast shelters and positive-pressure control hubs to maintain zero-harm operational environments across refining assets.
- Accelerating Turnaround & Expansion Schedules: Rapid-deployment modular TCF setups shorten contractor mobilization times for major plant turnarounds in Jubail and Yanbu.
- Strict Compliance with Aramco & SABIC Codes: Guaranteeing local manufacturing quality aligned with international safety standards to support downstream industrialization.
Schedule a Technical Consultation & RFQ
Partner with Mokamela Prefab for certified, heavy-duty petrochemical site infrastructure, blast shelters, and TCF setups across Saudi Arabia.
Direct Petrochemical RFQ: Submit Engineering RFQ
WhatsApp Desk: Chat via WhatsApp (+966 54 540 3028)
Direct Engineering Line: +966 54 540 3028
Send Project RFQ: sales@mokamela.com
Frequently Asked Questions
Yes. Our blast-resistant modules, field control cabins, and TCF units are designed and manufactured in full compliance with Saudi Aramco Engineering Standards (SAES), API RP 752/753, and SABIC Global Engineering Standards. For further operational details, visit our FAQ page.
Our standard blast-resistant modules are engineered to withstand 0.5 bar to 1.5 bar (7 psi to 10+ psi) blast overpressure with customized structural reinforcement available depending on your site risk assessment report.
Yes. We offer turnkey Temporary Construction Facility (TCF) execution, including blast offices, accommodation blocks, power generation, water distribution, and site security infrastructure, anywhere in the Kingdom.